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<h1>How is the balancing of a belt drive system conducted?</h1>

<p>When it comes to balancing rotors in various industrial applications, the Balanset-1A device from Vibromera is a reliable and efficient solution. This two-channel device offers a range of features and modes to ensure accurate balancing and vibration analysis for a variety of rotating equipment.</p>

<h2>Description:</h2>
<p>The Balanset-1A is designed for balancing rotors such as crushers, fans, mulchers, choppers on combine harvesters, shafts, centrifuges, turbines, and more. It is a versatile tool that can handle a wide range of rotor types and sizes.</p>

<h2>Features:</h2>
<ul>
  <li><strong>Vibrometer mode:</strong>
    <ul>
      <li>Tachometer: Accurately measures rotational speed (RPM).</li>
      <li>Phase: Determines the phase angle of vibration signals for precise analysis.</li>
      <li>1x vibration: Measures and analyzes the fundamental frequency component.</li>
      <li>FFT spectrum: Provides a detailed view of the frequency spectrum of vibration signals.</li>
      <li>Overall vibration: Measures and monitors the overall vibration levels.</li>
      <li>Measurement log: Stores measurement data for analysis.</li>
    </ul>
  </li>
  <li><strong>Balancing mode:</strong>
    <ul>
      <li>Single plane balancing: Balances rotors in a single plane to reduce vibration.</li>
      <li>Two plane balancing: Balances rotors in two planes for dynamic balancing.</li>
      <li>Polar graph: Visualizes the unbalance in a polar graph representation for accurate weight placement.</li>
      <li>Restore last session: Allows you to resume a previous balancing session for convenience.</li>
      <li>Tolerance calculator (ISO 1940): Calculates the acceptable balancing tolerance according to the ISO 1940 standard.</li>
      <li>Grinding wheel balancing: Circular groove – used for grinding wheel balancing. In this case, 3 counterweights are used to eliminate unbalance.</li>
    </ul>
  </li>
  <li><strong>Charts:</strong>
    <ul>
      <li>Overall charts: Provides visual representation of overall vibration.</li>
      <li>1x charts: Displays the vibration patterns of the fundamental frequency component.</li>
      <li>Harmonic charts: Shows the presence and impact of harmonic frequencies.</li>
      <li>Spectrum charts: Presents a graphical representation of the frequency spectrum for in-depth analysis.</li>
    </ul>
  </li>
</ul>

<h2>Process of Balancing a Rotor with Balanset-1A:</h2>

<h3>1. Equipment Preparation:</h3>
<p>Set up vibration sensors perpendicular to the rotor's axis of rotation. Attach the laser tachometer to a magnetic stand, directing it towards a reflective tape on the pulley. Connect the sensors to the device and the device to a laptop via USB. Launch the Balanset software, selecting the two-plane balancing mode.</p>

<h3>2. Initial Vibration Measurement:</h3>
<p>Before starting the balancing process, hang a test weight and record its weight and installation radius. Start the rotor and measure the initial vibration level to determine the amplitude and phase of the initial imbalance.</p>

<h3>3. Balancing in the First Plane:</h3>
<p>Place the test weight in the first balancing plane corresponding to the position of the first sensor. Start the rotor to measure the vibration level. Significant changes of at least 20% in amplitude or phase indicate partial correction of the imbalance.</p>

<h3>4. Balancing in the Second Plane:</h3>
<p>Move the test weight to the second plane (where the second sensor is located), restart the rotor, and take measurements. These data will help the program calculate the precise position and weight of the correction weights.</p>

<h3>5. Correcting the Imbalance:</h3>
<p>Based on the data obtained, the Balanset program will suggest correction weights and their installation angles for both planes. Remove the test weight, prepare the correction weights as per the program's recommendations, and install them at the required angles in the rotor's rotation direction from the initial test weight position.</p>

<h3>6. Verification and Completion:</h3>
<p>Run the rotor for a final balance check. If the vibration has decreased to an acceptable level, the process is complete. If additional correction is needed, the program will guide you on where and how much more weight to install.</p>

<p>With its comprehensive features and user-friendly interface, the Balanset-1A device offers a reliable solution for balancing rotors in various industrial applications.</p>

<p><em>Disclaimer: The prices and specifications mentioned are subject to change. Please refer to the official website for the most up-to-date information.</em></p>
 
 
<b>Contact Information:</b>
 
For more information about our Balanset balancing devices and other products, please visit our website: https://vibromera.eu.
 
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